Aim : To Design and Build Powder Spray Booth with Recyclable Filtration System and Automated Overhead Tracks

a) Negative Pressure Spray Booth

  • booth size (1.5mm) mild steel plates with reinforcing steel ribs
  • dismantlable design
  • ceiling and side wall, LED lighting 100W x 12 pieces
  • integration of existing 3x cyclones (mountings, duct works, electrical, etc)

b) Filter Module

  • self cleaning drum filters 6 pieces Ø325×660 Japan PTFE coated polyester (washable)

c) Overhead System

  • 6 pieces 20m Upper Steel Track
  • Ø50 upper track rollers 72 pieces
  • laterally movable upper tracks in spray booth section with alignment system
  • motor drive, sheave & cable system for parts in and out
  • exit overhead upper tracks hand crank pulley lifter system (for forklift clearance)
  • operator control panel

d) Floor Tracks and Low Skid Trolley

  • 2 pieces 20m angle bar floor tracks for trolley
  • low skid steel trolley with grooved wheels

e) Oven Repair & Modifications

  • 4 pieces 2 mm thickness door replacement with new locks, gasket and insulation
  • ceiling modifications for mounting of upper tracks

GALLERY

3D Modelling

Real Life Model

Finite Element Analysis (FEA) [Structure Strength Study]

Computational Fluid Dynamics (CFD) Simulation

VIDEOS